EV1/EV2/EV3: Electrical Vehicles Installations Safety (ADK: D-5/700)

Get know how and instructions about latest situation in e-mobility and the actual regulation. UNECE regulation No. 100 about details of safety requirements for the electric power train or road vehicles and ECE R100 Rev2 about European requirements for the approval of road electrical vehicles specifies all tests that must be carried out on lithium batteries installed on EV. Get equipped with knowledge about electrical safety, quality and operability. Practical knowledge, experiences, inspections, testing, measuring and reporting are crucial to lower the risks and fulfil the appropriate level of safety and quality according to standards and / or directives HD 60364- 6. On the practical example of MI 3333 EV Training Vehicle, we will learn about electrical safety testing devices, perform all necessary measurements, safety precautions and working energized procedures.

Areas of Application

• LV electrical installations for electrical vehicles.
• First and after crash recurrent Inspections.
• After maintenance & after service testing of electrical safety.
• Testing and measurement of electric vehicle equipment to UN ECE R100/IEC
• Implementation and provision of appropriate protection for electric shock and arc flash safety.
• Electrical safety testing after accidents and after servicing of electrical parts.
• Inspection of the insulation of the power part of the REESS battery system, BMS circuit, inverter and motor.
• Inspection of the positive and negative poles of the energised power system, inverter and motor against touching metal parts.
• Inspection of the electrical safety and insulation quality of the socket and charging wiring.
• Inspection of the arrangement of the equipotential bonding connections.

Regulation, Literature and Standards

• UNECE R100 Uniform provisions concerning the approval of vehicles with regard to specific requirements for the electric power train
• Chart Guide ˝Guide Through Verification on Low Voltage Electrical Installations˝

Based on the knowledge gained in this training you will be ready for the certification of a professional qualification. After passing the 2 separate exams you can obtain a certificate of competence for electrical safety of EV – Electrical Vehicles Installations Safety within level 1, level 2, level 3 or level 4:

Level 1 – ESH LV LockTag – for all employees, working with or close to any electrical installation or electrical equipment, including non electricians personnel, mechanics and operators – Competent in Electrical Safety & Health in the Low Voltage Working Places with a Limited Approach Permit – Working Lockout & Tagout Un-energized, examination of ADK: D-5/007 ESH LV LockTag needed.

Level 2 – ESH LV LockTag + EV 1 – for non electricians personnel, mechanics and operators, dealing with repairing, servicing, homologations – Competent in Electrical Safety & Health in the Low Voltage Working Places with a Limited Approach Permit – Working Lockout & Tagout Un-energized, with basic knowledge about voltage levels, voltage categories, testing instruments, types of electrical vehicles, electrical components,.. – examination of ADK: D-5/700 EV1 and ADK: D-5/007 ESH LV LockTag needed.

Level 3 – ESH LV LockTag + EV 2 – for electricians personnel, electro mechanics and leading operators – Competent in Electrical Safety & Health in the Low Voltage Working Places with a Limited Approach Permit – Working Lockout & Tagout Un-energized, deeper knowledge about voltage levels, voltage categories, safety steps, testing instruments, measuring methods, measurements, limit barriers, standardised values of results,.. – examination of ADK: D-5/700 EV2 and ADK: D-5/007 ESH LV LockTag needed.

Level 4 – ESH LV Energized + EV 3 – for electrical engineers and trainers – Competent in Electrical Safety & Health in the Low Voltage Working Places with a Restricted Approach Permit – Working Energized, higher level of knowledge about testing, measuring, electrical safety and quality evaluation, special testing methods on energized systems, decision about Pass barriers, reporting,.. – examination of ADK: D-5/700 EV3 and ADK: D-5/008 ESH LV Energized needed with appropriate training equipment like MI 3333 and appropriate electrical and arc safety PPE.

The certification process – registration, examination, registering and maintaining the register, notifications – are available through our testing centres worldwide, that will help and guide you through the process. Our trainers and specialists will support you with theoretical and practical experiences.

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